Turning Radius Problems – How Small Design Choices Create Big Operational Losses

1. The Visible Symptom: Slow, Risky Forklift Movements

If you notice:

1. Operators reversing frequently

2. Forklifts stopping traffic in aisles

3. Frequent rack or floor marks

These are not operator mistakes. They are signs of poor turning radius compatibility.

2. The Real Reason: Mismatch Between Forklift and Warehouse Layout

Warehouses today are designed with:

1. Narrower aisles

2. Higher racks

3. Denser storage layouts

However, many forklifts are still built for wider spaces.

This mismatch creates operational friction. Even experienced operators struggle when the forklift’s turning radius exceeds aisle design limits.

3. The Long-Term Risk You May Not See

Ignoring turning radius issues causes hidden losses:

1. Increased accident risk

2. Faster wear on tires and steering systems

3. Reduced operator confidence

4. Lower daily handling volume

What starts as “slightly inconvenient” becomes structural inefficiency.

4. The Proven Fix: Purpose-Built Electric Forklifts

Electric forklifts designed for modern warehouses offer:

1. Smaller turning radius

2. Faster directional response

3. Better visibility and control

This allows:

1. Smoother workflow

2. Reduced collision risk

3. Higher operator productivity

Choosing the right turning radius is not a luxury—it’s a strategic decision that improves ROI.